Steel Cage Welding Special Industrial Computer

Concrete steel cage welding special industrial computer is safe and easy to operate, it adopts a LCD full localization man-machine interface, the parameter setting and operation control are based on man-machine interface, it can monitoring, alarm, analysis the fault, and display the fault code, analysis the possible cause of the problem, prompt the treatment. With the safe, intuitive, simple operation, it changes thoroughly the past manual processing control mode, which reduces the labor intensity and improves the productivity. The energy saving of our concrete pole rolling welding machine is more than 35% by welding spot tracking, pulse width modulation triggering welding method, frequency conversion speed regulation optimization motor power output.

Steel cage welding special industrial computer is specially used to weld socket and flat steel skeleton. It is one of the indispensable special equipment in concrete industry. It is mainly used in the construction of reinforced concrete drainage pipe and other municipal building construction.

At present, many difficult problems such as welding precision, speed, real-time tracking of solder joints and reliability of equipment in complex environment have been restricting the development of the technology of wire cage welding machine. In view of these technical bottlenecks, there is a topic has been done on the analysis of the feasibility of PLC control, and developed software of control system around the PLC peripheral equipment selection and control system. Unified was. Firstly, choose the PLC to be the core of the control system, and built the hardware platform, which mainly includes touch screen, PLC, frequency converter, deceleration motor, encoder, communication module, A/D conversion module and current transformer, etc. And then select the communication mode on this basis. The control part of mechanical transmission adopts cycloidal-pin wheel reducer motor, which makes the system have larger transmission ratio and smaller inertia torque. The PI closed-loop negative feedback control system is composed of frequency converter, cycloidal pin-wheel reducer and encoder, which greatly improves the control precision of screw pitch and joint angle of wire cage welding machine.

The welding control circuit adopts all digital welding controller, photoelectric switch, welding transformer, thyristor element, copper conductor, circulating water cooling system and so on, which solves the problem of slow circuit response and untimely shutdown. In the control system, A / D conversion module is used to collect data, which solves the problem of real-time detection of virtual welding and leakage welding, and greatly improves the production efficiency. The human-machine interface adopts touch screen, and use software optimize the design, which improves the clarity and maneuverability of the control interface, and is convenient for the operator to monitor the operation status and set parameters. The design of the control system of steel cage welding special industrial computer has greatly improved the automation level of wire cage welding machine, filled the technical gap of spot tracking in real time, and made it have more superior performance than similar products.

Single-chip control
First, single-chip control, this kind of steel cage welding special industrial computer can be automated production, which improves production efficiency, and it can meet many product demands. However, in order to ensure the screw pitch accuracy, it still relies on manual or mechanical transmission regulation, motor using electromagnetic speed, but there is a large screw pitch error, cage welding speed and screw pitch cannot be arbitrarily adjusted, solder joints cannot be tracked and other problems.

PLC and AC motor variable frequency speed technology
The second is the PLC and AC motor variable frequency speed technology, this kind of steel cage welding special industrial computer can realize automatic processing, and further improve the automatic control level of the cage welding machine. The system automatically completes the processing operation and welding control according to the preset pitch length, and the operation of the material disk and the trolley is automatically identified and matched by the PLC control software.The automatic degree is high, the electric control part of the cage welding adopts the inverter, PLC, Man-machine interface, which reduces the requirement of skilled operation of the workers. Due to the PLC, the degree of automation has been greatly improved, the electrical components have been reduced a lot, the failure rate also reduces and improves the reliability of the operation of the equipment.  

Steel cage welding special industrial computer is designed to produce tapered (conical) steel reinforcement cages using weldable deformed special steel for various size of pole cages of pole. The machine consists of maindrum, spiral wire spool, tailstock equipped with chucking plate, Tailstock drive frame structure with cage support, water-cooled welding power transformer with control, and PLC programmed automatic control panel. The machine is capable to produce cages for different PCD and different number of PC bars with unique feature by changing Headplate and Cone for respective PCD of each pole cage.

Unmatched build quality, heavy machine resulting in very stable weld quality. Welding time is independently adjustable in relation to the rotational speed. Improved and new design, rack and pinion drive, hardened components for minimal wear. Modern intuitive controls, for quick and easy control and setting of the cages. Setting aid in the control unit for positioning the clamping bushes, resulting in shorter setting times. Programmable distances for placing any reinforcement rings.

Unleash the power of efficiency and precision with our steel cage welding special industrial computer! Engineered to create cylindrical and rectangular cages when required, this modern machinery produces top-tier structural steel reinforcement cages tailored for columns and both bored and driven piles. This high-tech wizard guarantees impeccable connections between the spiral wire and longitudinal bars. Whether you prefer manual or automatic feeding from the rebar, this machine has you covered. The coil executes the spiral wire journey through a wire guide strand and guide rollers all the way to the welding roll. Experience the convenience of our hydraulic cage supports that automatically activate during production, lending stability to the entire process. Experience a new standard of operation with our advanced touchscreen interface. Easy programming and data settings of the reinforcement cage and welding parameters are all a touch away. It couldn't be easier or more efficient, with pre-stored programs ensuring seamless workflow.

The construction industry is no stranger to constant innovation, and the steel cage welding special industrial computer is setting the bar even higher. The machine offers unprecedented speed and accuracy. New technologies have always been a driving force behind progress in the construction industry. Today, a new disruptive innovation is taking foundation construction to the next level: the rebar cage welding machine. This cutting-edge pile cage welding machine is enabling construction and engineering firms to quickly and accurately build foundations of all shapes and sizes for any project. The steel cage welding special industrial computer uses a combination of sophisticated robotics and specialized welding techniques to efficiently assemble rebar cages that are then used to construct the foundations.