Reinforcement Cage Welding Solutions and Products
Suzhou Full-v was founded in 2019 and has served thousands of users both domestically and internationally, gaining unanimous recognition from users. The Full-v 3D laser intelligent weld seam tracking system has achieved full coverage matching among mainstream robot manufacturers both domestically and internationally, and has the characteristics of simplicity, reliability, and widespread use. The company is committed to providing open and customized optoelectronic sensor equipment and technical services, always prioritizing product quality and user experience. With a spirit of continuous improvement as a craftsman, we provide customers with reliable and stable products.
Why Choose Us
Our Product
With 3D laser weld tracking sensors as the core, the company provides customers with 3D sensors, automatic systems exempt from programming, welding robots and completed solutions for welding specialized machine systems.
Our Certificate
Complete quality control system has been established with the ISO9001 Certification,CE Certification.
Production Equipment
Our company has introduced advanced production equipment both domestically and internationally, including Debugging machine machines, Production machine tools, etc., which can complete the entire production process from raw material processing to product assembly.
Production Market
Our products support global shipping and the logistics system is complete, so our customers are all over the world. The products are not only domestically and internationally, but also exported to multiple regions such as Europe, America, Africa, and South America, earning unanimous recognition from domestic and foreign users.
Our Best-Selling Reinforcement Cage Welding Solutions and Products
Laser Weld Tracking Sensor for Steel Cage Welding
Automatic scanning to solve steel bar errors. Automatic identification to solve welding position distortion. Automatic determination, solve the gap too large welding. Simple programming, simplified programming, quick use.
Special Industrial Control Computer for Wind Turbines Welding
Full-v Special industrial control computer for wind turbines welding, with powerful computing and high-speed data transmission capabilities, capable of quickly processing weld bead information and transmitting data to intelligent welding systems. This enables enterprises to monitor welding conditions in real-time, improve welding efficiency and quality.
Special Software for Reinforcement Cage Welding
Full-v Special software for reinforcement cage welding is used to collect laser images from image sensors for real-time recognition and tracking of welds. The controller then sends instructions to the welding terminal to achieve real-time monitoring and correction of welds.
Laser Weld Tracking Sensor for Steel Cage Welding Specification
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Index |
Parameter |
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Draught Fan type |
Axial flow/centrifugation |
|
Working mode |
Scan to automatically generate trajectory |
|
Scanning speed |
6 meters per minute |
|
Welding technology |
Adaptive swing |
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Fan plate thickness |
Over 2mm |
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Starting point wrap angle |
Support |
Laser Weld Tracking Sensor for Steel Cage Welding Functions
Vision Programming
The positioning of the torch during programming is calculated by the laser weld tracking sensor, reducing in this way process time and operators’ required skills for task performance.
Seam Finding
The laser weld tracking sensor finds the right teach points of the welding parts before the weld in order to compensate the part deviation. While robot is moving to get into welding position, laser weld tracking sensor detects the key points to enhance this welding process (avoiding the need of the operator to position the torch on the welding point).
Seam Tracking
The programming of complex shapes is a consuming task since usually, most of the teaching points have to be marked in first place and the seam tracking has to be done manually and precisely. With the seam tracking solution, just teaching the starting and the end point of the seam is enough, for the laser weld tracking sensor perfectly detects seam shape any possible variations and can easily adapt the welding to these conditions.
The laser weld tracking sensor for steel cage welding uses a laser to irradiate the surface of the weld seam to form a laser light band, which is received and imaged by a high-definition camera. By algorithmic processing, the three-dimensional features of the weld seam are transformed into structured information, including welding joint coordinates, misalignment, gaps, etc. This information is transmitted to the robot controller, providing the robot with the required trajectory and process parameters for welding, guiding the robot to weld or correct workpiece deviations in real-time, and achieving perfect welding work. Compared to other solutions, laser seam tracking has the advantages of non-contact, high accuracy, fast speed, and good adaptability.
Special Software for Reinforcement Cage Welding: Module Description
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No. |
Module |
Description |
|
1 |
Status display area |
Mainly used to detect the communication status of sensors, the communication connection status between sensors and robots, and the switching status of lasers. It can also detect the coordinate information of the current recognition point. |
|
2 |
Comprehensive Help Area |
Provide customers with operating instructions and remote assistance functions. |
|
3 |
Image display area |
Mainly controls the imaging image of the display page for easy observation and identification of point information. |
|
4 |
Identify display area |
Mainly display the stability of current identification information to customers. |
|
5 |
Parameter configuration area |
Provide technical personnel with operational space to adjust welding seam identification parameters, to constrain welding seam parameters and ensure identification stability. |
|
6 |
Debugging area |
Mainly used for data collection to enrich and optimize databases. |
|
7 |
Point cloud image display area |
The images captured by the camera are displayed in real-time in this area, mainly used for real-time monitoring of weld seam information. |
|
8 |
Real time data display area |
Mainly the display area of welding seam parameters, which can help technical personnel quickly identify parameter problems. |
|
9 |
Dynamic real-time trend chart area |
Display a trend chart of weld seam feature point detection results, and use a line chart to display stability. |
|
10 |
Status bar |
Display relevant parameter information of the current product. |
Benefits of Special Software for Reinforcement Cage Welding
Enhanced Traceability
Easily track and trace every weld with precision using our special software for reinforcement cage welding. From project initiation to completion, ensure seamless documentation, providing a comprehensive overview for quality control and compliance.
Streamlined Project Management
Organize projects, parts, and welds effortlessly from a centralized hub. Our special software for reinforcement cage welding simplifies project management, enabling you to allocate resources efficiently, track progress, and ensure timely completion of welding tasks.
Real-time Data Sync
Enjoy the benefits of real-time data synchronization. Connect your welding equipment to the cloud for instant updates on key metrics, promoting better collaboration among team members and providing actionable insights to improve welding processes.
Proactive Quality Assurance
Receive automatic alerts for parameter deviations, allowing you to address potential issues promptly. Our special software for reinforcement cage welding enhances quality assurance by keeping you informed in real-time, ensuring that your welding processes consistently meet the highest standards.
Our Service
We conduct pre-sales project evaluation (the technical department will confirm whether the project is feasible based on the customer's robot brand, workpiece situation, etc., and then the sales department will provide specific selection for the user). After completing the above steps, both parties will confirm the contract in detail (quotation, payment method, payment situation, other expenses, etc.) and sign the contract.
During the sales phase, after the contract is signed, the warehouse and production will confirm the project list and start stocking. After completing the stocking preparation, the accounts receivable will be confirmed and the warehouse will arrange for shipment.
The after-sales stage consists of two parts: Project delivery and customer follow-up. In projects that require technical support personnel to be present for service, the corresponding sales manager will first coordinate with customers to implement project preparation, coordinate technical support personnel (all remote support for our company's projects are free), and track technical support status and customer feedback.
Packaging and Shipping
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Packaging |
Plastic bottom, carton |
|
Transportation methods |
Road transport, rail transport, sea transport, air transport |
Our Certificate
Video
We're well-known as one of the leading reinforcement cage welding solutions and products enterprises in China. If you're going to buy or wholesale high quality customized products, welcome to get more information from our factory.
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