Thin Butt Series Laser Weld Tracking Sensor
Suzhou Full-v was founded in 2019 and has served thousands of users both domestically and internationally, gaining unanimous recognition from users. The Full-v 3D laser intelligent weld seam tracking system has achieved full coverage matching among mainstream robot manufacturers both domestically and internationally, and has the characteristics of simplicity, reliability, and widespread use. The company is committed to providing open and customized optoelectronic sensor equipment and technical services, always prioritizing product quality and user experience. With a spirit of continuous improvement as a craftsman, we provide customers with reliable and stable products.
Why Choose Us
Our Product
With 3D laser weld tracking sensors as the core, the company provides customers with 3D sensors, automatic systems exempt from programming, welding robots and completed solutions for welding specialized machine systems.
Our Certificate
Complete quality control system has been established with the ISO9001 Certification,CE Certification.
Production Equipment
Our company has introduced advanced production equipment both domestically and internationally, including Debugging machine machines, Production machine tools, etc., which can complete the entire production process from raw material processing to product assembly.
Production Market
Our products support global shipping and the logistics system is complete, so our customers are all over the world. The products are not only domestically and internationally, but also exported to multiple regions such as Europe, America, Africa, and South America, earning unanimous recognition from domestic and foreign users.
Butt Series Laser Weld Tracking Sensor FV-150-ZO-TD
The zero gap series weld seam tracking system is a set of visual/laser composite sensors and supporting software systems designed for laser welding, TIG, plasma, friction stir welding, etc. The identifiable gap is a "0" weld seam. Complete standard laser seam tracking function.
Butt Series Laser Weld Tracking Sensor FV-210-ZO-TD
The Full-v FV-210-ZO-TD sensor adopts linear structured light measurement, which has fast line imaging speed, no contact, and no mechanical movement; Strong adaptability, capable of outputting welding seam parameters; Fully embedded, without external industrial control computers and many other advantages, it is widely used in different types of automated welding.
Thin Butt Series Laser Weld Tracking Sensor Specification
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Volume |
115*74*47mm |
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Optimal observation distance |
168mm |
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Depth distance |
155～180mm |
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Longitudinal resolution |
0.05～0.07mm |
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Recognizable minimum height |
0.6mm |
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Field diameter |
27～31mm |
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Lateral resolution |
0.02～0.03mm |
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Recognizable minimum width |
<0.08mm |
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Detection frequency |
Standard 30hz,High speed 60hz |
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Operating voltage |
9～36V |
Advantages of Thin Butt Series Laser Weld Tracking Sensor
High Precision
Thin butt series laser weld tracking sensors possess high-precision measurement capabilities, achieving micrometer or even nanometer-level measurement accuracy, suitable for measuring weld seams of various complex shapes.
Fast Scanning
Laser beam scanning is rapid, enabling quick scanning and measurement, thereby improving work efficiency.
Non-contact Measurement
Thin butt series laser weld tracking sensors employ non-contact measurement methods, causing no damage to the tested object and having no impact on the welding process.
High Reliability
Thin butt series laser weld tracking sensors exhibit high reliability and stability, allowing for continuous operation over extended periods with low maintenance costs. These sensors can adapt to various materials and colors of the tested objects, demonstrating strong adaptability.
Thin butt series laser weld tracking sensors operate by capturing images of the seam and analyzing them to determine the seam's position.The sensor is mounted on the welding torch or an independent robotic arm that follows the welding torch.A laser beam is projected onto the seam surface,and the camera captures images of the reflected laser beam.Advanced image processing algorithms are then employed to analyze the captured images and determine the seam's position.
Different technologies are utilized to capture images of the weld seam. Stereoscopic camera sensors use triangulation to determine the seam's position,while vision sensors employ image processing software to analyze images.The accuracy of the sensor depends on the chosen technology,camera resolution,and the complexity of the software.
Applications of Thin Butt Series Laser Weld Tracking Sensor
Automotive Manufacturing
Thin butt series laser weld tracking sensors play a crucial role in the automotive manufacturing industry.Extensive welding is required during the production of automobiles,and the quality of weld seams is paramount for vehicle safety and performance.Laser weld seam tracking sensors can monitor the welding process in real-time,ensuring that the position and quality of weld seams meet the requirements.
Aerospace Industry
In the aerospace industry,welding is a critical process used in the manufacture of aircraft,rockets,and satellites,among other aerospace components. Thin butt series laser weld tracking sensors can provide precise weld seam tracking in complex welding tasks,ensuring welding quality while reducing material waste and labor costs.This is vital for ensuring the reliability and safety of aerospace devices.
Custom Manufacturing
With the increasing demand for customization,many manufacturing industries are adopting custom manufacturing models. Thin butt series laser weld tracking sensors can adapt to various welding tasks,meeting the requirements of different products.This provides manufacturers with flexibility,allowing them to quickly adjust production lines to meet customer demands.
Construction and Bridge Construction
In construction and bridge construction,welding is used to connect structural components to ensure their stability and durability. Thin butt series laser weld tracking sensors can be used to monitor welding quality,ensuring the safety of structures. They can help engineers optimize the welding process,reduce material waste,and improve construction efficiency.
Oil and Gas Industry
In the oil and gas industry,welding is used to manufacture pipelines and storage equipment.These devices must withstand extreme environmental conditions,such as high pressure and high temperature. Thin butt series laser weld tracking sensors can monitor the integrity of weld seams during the welding process,ensuring the reliability and safety of equipment.
Food Processing and Medical Device Manufacturing
Even in seemingly disparate industries,welding is a critical process.In food processing and medical device manufacturing,welding is used to fabricate stainless steel equipment,such as food processing machinery and medical devices. Thin butt series laser weld tracking sensor can ensure defect-free welding in these applications.
Our Service
We conduct pre-sales project evaluation (the technical department will confirm whether the project is feasible based on the customer's robot brand, workpiece situation, etc., and then the sales department will provide specific selection for the user). After completing the above steps, both parties will confirm the contract in detail (quotation, payment method, payment situation, other expenses, etc.) and sign the contract.
During the sales phase, after the contract is signed, the warehouse and production will confirm the project list and start stocking. After completing the stocking preparation, the accounts receivable will be confirmed and the warehouse will arrange for shipment.
The after-sales stage consists of two parts: Project delivery and customer follow-up. In projects that require technical support personnel to be present for service, the corresponding sales manager will first coordinate with customers to implement project preparation, coordinate technical support personnel (all remote support for our company's projects are free), and track technical support status and customer feedback.
Packaging and Shipping
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Packaging |
Plastic bottom, carton |
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Transportation methods |
Road transport, rail transport, sea transport, air transport |
Our Certificate
Video
We're well-known as one of the leading thin butt series laser weld tracking sensor enterprises in China. If you're going to buy or wholesale high quality customized products, welcome to get more information from our factory.
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