Round Hole Welding Solutions and Products
Suzhou Full-v was founded in 2019 and has served thousands of users both domestically and internationally, gaining unanimous recognition from users. The Full-v 3D laser intelligent weld seam tracking system has achieved full coverage matching among mainstream robot manufacturers both domestically and internationally, and has the characteristics of simplicity, reliability, and widespread use. The company is committed to providing open and customized optoelectronic sensor equipment and technical services, always prioritizing product quality and user experience. With a spirit of continuous improvement as a craftsman, we provide customers with reliable and stable products.
Why Choose Us
Our Product
With 3D laser weld tracking sensors as the core, the company provides customers with 3D sensors, automatic systems exempt from programming, welding robots and completed solutions for welding specialized machine systems.
Our Certificate
Complete quality control system has been established with the ISO9001 Certification,CE Certification.
Production Equipment
Our company has introduced advanced production equipment both domestically and internationally, including Debugging machine machines, Production machine tools, etc., which can complete the entire production process from raw material processing to product assembly.
Production Market
Our products support global shipping and the logistics system is complete, so our customers are all over the world. The products are not only domestically and internationally, but also exported to multiple regions such as Europe, America, Africa, and South America, earning unanimous recognition from domestic and foreign users.
Our Best-Selling Round Hole Welding Solutions and Products
Laser Welding Seam Tracking Sensor for Round Hole Plug Welding
Tube plate welding and round hole plug welding are widely used in industries such as environmental protection and boilers. The number of welding required for tube plates/circular holes is large, and the programming teaching method cannot meet the needs of automated production.
Round Hole Plug Welding Special Industrial Computer
Robot welding needs are constantly changing, requiring flexible and scalable solutions, Full-v Round hole plug welding special industrial computer has a rich expansion interface, Meet a variety of peripheral input and output requirements to meet different sizes and needs of robot welding upgrades.
Special Software for Round Hole Plug Welding
This software has strong anti-interference ability and can adapt to high temperatures, strong light, spatter, and strong electromagnetic interference generated during welding, with a wide range of adaptability.
Laser Welding Seam Tracking Sensor for Round Hole Plug Welding Specificati
|
Index |
Parameter |
|
Type |
Tube plate/circular hole/circular ring |
|
Working mode |
Scan to automatically generate trajectory |
|
Scanning speed |
6 meters per minute |
|
Detection points |
Center/Edge |
|
Welding technology |
Adaptive swing |
|
Diameter range |
2mm~40mm |
|
Filling quantity calculation |
Support |
Benefits of Laser Welding Seam Tracking Sensor for Round Hole Plug Welding
Improved Accuracy
Ensures precise weld placement, reducing defects.
Increased Productivity
Reduces the need for manual corrections, improving efficiency.
Adaptability
Handles various material types, including aluminum, stainless steel, and carbon steel.
Laser Welding Seam Tracking Sensor for Round Hole Plug Welding：Applications
Weld seam tracking for guided robotic welding applications.
Post-welding bead inspection.
Dimensional inspection of weld seams and parts relative to defined specification.
Special Software for Round Hole Plug Welding: Module Description
|
No. |
Module |
Description |
|
1 |
Status display area |
Mainly used to detect the communication status of sensors, the communication connection status between sensors and robots, and the switching status of lasers. It can also detect the coordinate information of the current recognition point. |
|
2 |
Comprehensive Help Area |
Provide customers with operating instructions and remote assistance functions. |
|
3 |
Image display area |
Mainly controls the imaging image of the display page for easy observation and identification of point information. |
|
4 |
Identify display area |
Mainly display the stability of current identification information to customers. |
|
5 |
Parameter configuration area |
Provide technical personnel with operational space to adjust welding seam identification parameters, to constrain welding seam parameters and ensure identification stability. |
|
6 |
Debugging area |
Mainly used for data collection to enrich and optimize databases. |
|
7 |
Point cloud image display area |
The images captured by the camera are displayed in real-time in this area, mainly used for real-time monitoring of weld seam information. |
|
8 |
Real time data display area |
Mainly the display area of welding seam parameters, which can help technical personnel quickly identify parameter problems. |
|
9 |
Dynamic real-time trend chart area |
Display a trend chart of weld seam feature point detection results, and use a line chart to display stability. |
|
10 |
Status bar |
Display relevant parameter information of the current product. |
Benefits of Special Software for Round Hole Plug Welding
Digital workflow
Eliminates paperwork by providing a cloud-based platform accessible directly via welding machine interfaces, mobile applications, or a PC/laptop.
Seamless integration
The system is compatible with almost all welding equipment and can be integrated with enterprise resource planning (ERP) systems, as well as other production and manufacturing control systems (e.g., MES), HR platforms, documentation tools, and KPI analytics software.
Real-time data collection
Welding data is captured in real-time and stored securely, allowing for instant traceability and quality verification.
Enhanced productivity
By reducing manual reporting efforts, enables welding professionals to focus on production quality and efficiency.
Our Service
We conduct pre-sales project evaluation (the technical department will confirm whether the project is feasible based on the customer's robot brand, workpiece situation, etc., and then the sales department will provide specific selection for the user). After completing the above steps, both parties will confirm the contract in detail (quotation, payment method, payment situation, other expenses, etc.) and sign the contract.
During the sales phase, after the contract is signed, the warehouse and production will confirm the project list and start stocking. After completing the stocking preparation, the accounts receivable will be confirmed and the warehouse will arrange for shipment.
The after-sales stage consists of two parts: Project delivery and customer follow-up. In projects that require technical support personnel to be present for service, the corresponding sales manager will first coordinate with customers to implement project preparation, coordinate technical support personnel (all remote support for our company's projects are free), and track technical support status and customer feedback.
Packaging and Shipping
|
Packaging |
Plastic bottom, carton |
|
Transportation methods |
Road transport, rail transport, sea transport, air transport |
Our Certificate
Video
We're well-known as one of the leading round hole welding solutions and products enterprises in China. If you're going to buy or wholesale high quality customized products, welcome to get more information from our factory.
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