Round hole welding solutions & products

Tube plate welding and round hole plug welding are widely used in industries such as environmental protection and boilers. The number of welding required for tube plates/circular holes is large, and the programming teaching method cannot meet the needs of automated production.

A fully automatic scanning welding system, double cross laser sensor, and dedicated center/weld seam positioning algorithm have been designed with targeted full-v, to automatically generate center/welding paths for automated welding purposes.

Features of Round hole welding system

• Double cross laser, high precision center positioning

• Automatic identification, identification of welding path

• Automatic scanning to solve a large number of round holes

• Simple programming, simplified programming, quick use

Round hole welding system included

• High-speed laser 3D sensor

• Round hole positioning process package

• MES system interface package

• Monitoring panel

• Dedicated calibration block

• 5G Remote Service Pack

Index	parameter
Type	Tube plate/circular hole/circular ring
Working mode	Scan to automatically generate trajectory
Scanning speed	6 meters per minute
Detection points	Center/Edge
welding technology	Adaptive swing
Diameter range	2mm~40mm
Filling quantity calculation	support

About Full-v

Suzhou Full-v was founded in 2019 and has served thousands of users both domestically and internationally, gaining unanimous recognition from users. The Full-v 3D laser intelligent weld seam tracking system has achieved full coverage matching among mainstream robot manufacturers both domestically and internationally, and has the characteristics of simplicity, reliability, and widespread use. The company is committed to providing open and customized optoelectronic sensor equipment and technical services, always prioritizing product quality and user experience. With a spirit of continuous improvement as a craftsman, we provide customers with reliable and stable products.

Full-v design·Win Future

FAQ

Q: Can manufacturers who have not used laser sensors easily get started using this device?

A: If you have basic computer knowledge, you can use it easily.

Q: When the width of the weld seam is less than what, it is necessary to use a fine butt joint type of product?

A: When processing welds smaller than 1mm, we use products with fine butt joints for physical examination.

Q: Do I need to customize the scanning-before-welding feature? In what cases can we scan before welding?

A: This function needs to be customized, and it is generally recommended to use this function for workpiece with certain regularity and good scanning.

Q: Are you a trading company or a manufacturer?

A: We are a professional manufacturer of laser sensors, weld pool cameras and weld tracking and inspection systems. We trade our products directly with our customers.

Q: Can you do OEM and ODM?

A: At present, we only accept ODM. The product color, logo, and manual can all be customized, and the minimum order quantity will be determined after mutual consultation.

Q: Can we use our own logo?

A: Yes, we can print your private logo as your request.

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Laser Welding Seam Tracking Sensor for Round Hole Plug Welding

About Full-v

FAQ