Z series laser weld seam tracking system
● Optimize separately for precision docking requirements such as laser welding, TIG, plasma, and friction stir welding.
● Can identify various narrow gap welding grooves, as well as welds with gaps of "0".
● The product has a complete standard laser weld seam tracking function based on the module of fine docking function.
|
Model |
Z100T |
Z200T |
|
Processor |
AI + 8 Core |
AI + 8 Core |
|
Frame rate |
Up to 180Hz |
Up to 180Hz |
|
Customized weld seam types |
● |
● |
|
Zero gap detection |
● |
● |
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Minimum recognition width (mm) |
0.12 |
0.29 |
|
Lateral accuracy (mm) |
0.012 |
0.029 |
|
Longitudinal accuracy (mm) |
0.043 |
0.185 |
|
Effective observation range (mm) |
90 - 130 |
150 - 300 |
|
Field of view width (mm) |
20 - 30 |
40 - 80 |
|
Size (mm) |
93 x 74 x 39 |
|
|
Visual Range Reference |
|
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Product series division
The Full-v new generation weld seam tracking sensor has significantly improved its basic performance through a new 6.0 architecture upgrade, and has made targeted divisions based on market user needs, providing users with a comprehensive product line covering from basic applications to high-end expandable products.

Application
The Full-v new generation weld seam tracking sensor has significantly improved its basic performance through a new 6.0 architecture upgrade, and has been tailored to meet the needs of market users, providing users with a comprehensive product line that covers from basic applications to high-end expandable products.
Full-v Z series laser weld tracking system on the basis of G series and P series, on the basis of depth optimization, especially for narrow gap weld (precision docking), improve the identification efficiency and identification accuracy, to identify the "0" gap weld (refers to the gap between two welding material is extremely narrow, almost invisible to the naked eye, gap size in 0.01mm) effect. At the same time, for the narrow gap welding (precision docking) welding common high reflective material, Full-v Z series welding tracking system also targeted from two aspects of hardware and software optimization, greatly improve the identification efficiency, and all on generation products in narrow gap welding (precision docking) identification efficiency and speed, has more than 28%, thus more efficient processing narrow gap welding (precision docking) requirements. At the same time, according to user needs, Full-v Z series welding tracking system can also expand more personalized application needs.


System working principle
The laser seam tracking sensor uses a laser to irradiate the surface of the weld seam to form a laser light band, which is received and imaged by a high-definition camera. By algorithmic processing, the three-dimensional features of the weld seam are transformed into structured information, including welding joint coordinates, misalignment, gaps, etc. This information is transmitted to the robot controller, providing the robot with the required trajectory and process parameters for welding, guiding the robot to weld or correct workpiece deviations in real-time, and achieving perfect welding work. Compared to other solutions, laser seam tracking has the advantages of non-contact, high accuracy, fast speed, and good adaptability.

About Full-v
Suzhou Full-v was founded in 2019 and has served thousands of users both domestically and internationally, gaining unanimous recognition from users. The Full-v 3D laser intelligent weld seam tracking system has achieved full coverage matching among mainstream robot manufacturers both domestically and internationally, and has the characteristics of simplicity, reliability, and widespread use. The company is committed to providing open and customized optoelectronic sensor equipment and technical services, always prioritizing product quality and user experience. With a spirit of continuous improvement as a craftsman, we provide customers with reliable and stable products.




Full-v design·Win Future

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