Z Series Laser Weld Seam Tracking System
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Z Series Laser Weld Seam Tracking System

Z Series Laser Weld Seam Tracking System

● Optimize separately for precision docking requirements such as laser welding, TIG, plasma, and friction stir welding.
● Can identify various narrow gap welding grooves, as well as welds with gaps of "0".
● The product has a complete standard laser weld seam tracking function based on the module of fine docking function.

Z series laser weld seam tracking system

 

● Optimize separately for precision docking requirements such as laser welding, TIG, plasma, and friction stir welding.

● Can identify various narrow gap welding grooves, as well as welds with gaps of "0".

● The product has a complete standard laser weld seam tracking function based on the module of fine docking function.

 

Model

Z100T

Z200T

Processor

AI + 8 Core

AI + 8 Core

Frame rate

Up to 180Hz

Up to 180Hz

Customized weld seam types

Zero gap detection

Minimum recognition width (mm)

0.12

0.29

Lateral accuracy (mm)

0.012

0.029

Longitudinal accuracy (mm)

0.043

0.185

Effective observation range (mm)

90 - 130

150 - 300

Field of view width (mm)

20 - 30

40 - 80

Size (mm)

93 x 74 x 39

 

Visual Range Reference

product-590-834

product-642-908

 

Product series division

 

The Full-v new generation weld seam tracking sensor has significantly improved its basic performance through a new 6.0 architecture upgrade, and has made targeted divisions based on market user needs, providing users with a comprehensive product line covering from basic applications to high-end expandable products.

 

product-1930-1575

 

Application

 

The Full-v new generation weld seam tracking sensor has significantly improved its basic performance through a new 6.0 architecture upgrade, and has been tailored to meet the needs of market users, providing users with a comprehensive product line that covers from basic applications to high-end expandable products.

 

Full-v Z series laser weld tracking system on the basis of G series and P series, on the basis of depth optimization, especially for narrow gap weld (precision docking), improve the identification efficiency and identification accuracy, to identify the "0" gap weld (refers to the gap between two welding material is extremely narrow, almost invisible to the naked eye, gap size in 0.01mm) effect. At the same time, for the narrow gap welding (precision docking) welding common high reflective material, Full-v Z series welding tracking system also targeted from two aspects of hardware and software optimization, greatly improve the identification efficiency, and all on generation products in narrow gap welding (precision docking) identification efficiency and speed, has more than 28%, thus more efficient processing narrow gap welding (precision docking) requirements. At the same time, according to user needs, Full-v Z series welding tracking system can also expand more personalized application needs.

product-800-486
product-800-486

 

System working principle

 

The laser seam tracking sensor uses a laser to irradiate the surface of the weld seam to form a laser light band, which is received and imaged by a high-definition camera. By algorithmic processing, the three-dimensional features of the weld seam are transformed into structured information, including welding joint coordinates, misalignment, gaps, etc. This information is transmitted to the robot controller, providing the robot with the required trajectory and process parameters for welding, guiding the robot to weld or correct workpiece deviations in real-time, and achieving perfect welding work. Compared to other solutions, laser seam tracking has the advantages of non-contact, high accuracy, fast speed, and good adaptability.

 

product-1269-419

 

About Full-v

 

Suzhou Full-v was founded in 2019 and has served thousands of users both domestically and internationally, gaining unanimous recognition from users. The Full-v 3D laser intelligent weld seam tracking system has achieved full coverage matching among mainstream robot manufacturers both domestically and internationally, and has the characteristics of simplicity, reliability, and widespread use. The company is committed to providing open and customized optoelectronic sensor equipment and technical services, always prioritizing product quality and user experience. With a spirit of continuous improvement as a craftsman, we provide customers with reliable and stable products.

product-800-450
product-800-450
product-800-450

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Full-v design·Win Future

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FAQ

 

Q: Are you a trading company or a manufacturer?

A: We are a professional manufacturer of laser sensors, weld pool cameras and weld tracking and inspection systems. We trade our products directly with our customers.

Q: Can you do OEM and ODM?

A: At present, we only accept ODM. The product color, logo, and manual can all be customized, and the minimum order quantity will be determined after mutual consultation.

Q: Can we use our own logo?

A: Yes, we can print your private logo as your request.

Q: Can we customize product manuals?

A: Yes, we can provide customized product manuals.

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