X Series Laser Weld Seam Tracking System
video
X Series Laser Weld Seam Tracking System

X Series Laser Weld Seam Tracking System

● Full-v X series weld seam tracking system, integrated with "detection module" and "fine docking module"
● Flagship level software and hardware configuration, with highly expandable functionality.
● Customizable functional modules+exclusive algorithms.
● New hardware architecture, stable operation for an extended period of time.

X series laser weld seam tracking system

 

● Full-v X series weld seam tracking system, integrated with "detection module" and "fine docking module"

● Flagship level software and hardware configuration, with highly expandable functionality.

● Customizable functional modules+exclusive algorithms.

● New hardware architecture, stable operation for an extended period of time.

 

Model

X100T

X200T

Processor

AI + 8 Core

AI + 8 Core

Frame rate

Up to 180Hz

Up to 180Hz

Customized weld seam types

Zero gap detection

Post weld inspection

Minimum recognition width (mm)

0.12

0.29

Lateral accuracy (mm)

0.012

0.029

Longitudinal accuracy (mm)

0.043

0.185

Effective observation range (mm)

90 - 130

150 - 300

Field of view width (mm)

20 - 30

40 - 80

Size (mm)

93 x 74 x 39

 

Visual Range Reference

product-590-834

product-642-908

 

*Zero gap detection refers to sensors equipped with this function, which can be used to identify gaps below 0.1mm

*Sight distance is for reference only and may be adjusted according to specific user needs

 

Product series division

 

The Full-v new generation weld seam tracking sensor has significantly improved its basic performance through a new 6.0 architecture upgrade, and has made targeted divisions based on market user needs, providing users with a comprehensive product line covering from basic applications to high-end expandable products.

 

product-1930-1575

 

Application

 

The Full-v new generation weld seam tracking sensor has significantly improved its basic performance through a new 6.0 architecture upgrade, and has been tailored to meet the needs of market users, providing users with a comprehensive product line that covers from basic applications to high-end expandable products.

 

The Full-v X series weld seam tracking system, as Full-v's flagship weld seam tracking system, integrates Full-v's welding algorithms and technologies accumulated over the years into the X series, and greatly improves the running speed and efficiency of the X series through modular architecture. On the basis of traditional weld seam tracking and positioning functions, the X series also has numerous customizable features.

 

The Full-v X series weld seam tracking system has also added a new post weld inspection function. In the subsequent welding process, visual inspection of the entire weld seam may not only be time-consuming, but also may miss subtle defects and cause human errors. Quanshi utilizes laser vision sensors for high-speed and stable cross-sectional shape detection, building a complete solution for weld bead detection.

 

Regarding the solution for weld bead inspection

 

In the subsequent welding process, visual inspection for full inspection is not only time-consuming, but also may miss subtle defects, resulting in human errors. Quanshi utilizes laser vision sensors for high-speed and stable cross-sectional shape detection, building a complete solution for weld bead detection.

  • Laser vision sensor, high-precision recognition of cross-sections
  • Big data analysis to assist in welding optimization
  • 3D interface, even minor defects are clear at a glance
  • Simple programming, simplified programming, quickly put into use
product-800-554
product-800-554

 

System working principle

 

The laser seam tracking sensor uses a laser to irradiate the surface of the weld seam to form a laser light band, which is received and imaged by a high-definition camera. By algorithmic processing, the three-dimensional features of the weld seam are transformed into structured information, including welding joint coordinates, misalignment, gaps, etc. This information is transmitted to the robot controller, providing the robot with the required trajectory and process parameters for welding, guiding the robot to weld or correct workpiece deviations in real-time, and achieving perfect welding work. Compared to other solutions, laser seam tracking has the advantages of non-contact, high accuracy, fast speed, and good adaptability.

 

product-1269-419

 

About Full-v

 

Suzhou Full-v was founded in 2019 and has served thousands of users both domestically and internationally, gaining unanimous recognition from users. The Full-v 3D laser intelligent weld seam tracking system has achieved full coverage matching among mainstream robot manufacturers both domestically and internationally, and has the characteristics of simplicity, reliability, and widespread use. The company is committed to providing open and customized optoelectronic sensor equipment and technical services, always prioritizing product quality and user experience. With a spirit of continuous improvement as a craftsman, we provide customers with reliable and stable products.

product-800-450
product-800-450
product-800-450

image015

 

Full-v design·Win Future

image017

 

FAQ

 

Q: Are you a trading company or a manufacturer?

A: We are a professional manufacturer of laser sensors, weld pool cameras and weld tracking and inspection systems. We trade our products directly with our customers.

Q: Can you do OEM and ODM?

A: At present, we only accept ODM. The product color, logo, and manual can all be customized, and the minimum order quantity will be determined after mutual consultation.

Q: Can we use our own logo?

A: Yes, we can print your private logo as your request.

Q: Can we customize product manuals?

A: Yes, we can provide customized product manuals.

Hot Tags: x series laser weld seam tracking system, China x series laser weld seam tracking system factory, Motion Controller FV Z400 X, Intelligent Vision Solutions, Seam Tracking Sensors, Medium Range Laser Weld Tracking Sensor FV 240 TD, Medium To Long Range Laser Welding Seam Tracking Sensor FV 600 TD, Special Software For Panel type Radiators For Transformers Welding

Send Inquiry