Medium to long range laser welding seam tracking sensor

● The medium to long distance series is a set of laser sensors and supporting software systems designed for long-distance positioning, scanning, and programming free applications of large workpieces.

● Application in welding positioning, real-time tracking, and scanning without programming.

● Large working distance and small volume.

● High protection level and high welding accuracy.

● More suitable for long welding gun heads

● The Optimal observation distance is about 400mm

● More suitable for scanning

Type	FV-600-TD
Volume	1935097mm
Optimal observation distance	600mm
Depth distance	500～740mm
Longitudinal resolution	0.22～0.35mm
Recognizable minimum height	1.2mm
Field diameter	145～200mm
Lateral resolution	0.06～0.08mm
Recognizable minimum width	0.8mm
Detection frequency	Standard 30hz
Operating voltage	9～36V

Application

The Full-v FV-600 sensor optimizes its adaptability to large workpieces on the basis of basic weld seam tracking, making it suitable for applications such as long-distance positioning and programmable workpiece scanning. Regardless of the welding process, we can provide reliable support and stable performance to ensure excellent results in different welding scenarios.

System working principle

The laser seam tracking sensor uses a laser to irradiate the surface of the weld seam to form a laser light band, which is received and imaged by a high-definition camera. By algorithmic processing, the three-dimensional features of the weld seam are transformed into structured information, including welding joint coordinates, misalignment, gaps, etc. This information is transmitted to the robot controller, providing the robot with the required trajectory and process parameters for welding, guiding the robot to weld or correct workpiece deviations in real-time, and achieving perfect welding work. Compared to other solutions, laser seam tracking has the advantages of non-contact, high accuracy, fast speed, and good adaptability.

product-1696-560

About Full-v

Suzhou Full-v was founded in 2019 and has served thousands of users both domestically and internationally, gaining unanimous recognition from users. The Full-v 3D laser intelligent weld seam tracking system has achieved full coverage matching among mainstream robot manufacturers both domestically and internationally, and has the characteristics of simplicity, reliability, and widespread use. The company is committed to providing open and customized optoelectronic sensor equipment and technical services, always prioritizing product quality and user experience. With a spirit of continuous improvement as a craftsman, we provide customers with reliable and stable products.

Full-v design·Win Future

FAQ

Q: Can manufacturers who have not used laser sensors easily get started using this device?

A: If you have basic computer knowledge, you can use it easily.

Q: Can all models of sensors use tracking and position finding functions?

A: Different sensors have different functions. Generally, tracking is supported for sight distance below FV240, but not for those above FV400.

Q: Is it necessary to equip the sensor with an air cooling system when using it?

A: This is determined by the specific usage scenario, and only requires the use of air-cooled systems under long-term and high-intensity working conditions.

Q: Are you a trading company or a manufacturer?

A: We are a professional manufacturer of laser sensors, weld pool cameras and weld tracking and inspection systems. We trade our products directly with our customers.

Q: Can you do OEM and ODM?

A: At present, we only accept ODM. The product color, logo, and manual can all be customized, and the minimum order quantity will be determined after mutual consultation.

Q: Can we use our own logo?

A: Yes, we can print your private logo as your request.

Q: How can I place an order?

A: You can contact any of our sales person for an order. Please provide the details ofyour requirements as clear as possible. So we can send you the offer at the first time.For designing or further discussion, it is better to contact us with Skype, TradeManger or QQ or WhatsApp or other instant ways, in case of any delays.

Q: When can I get the price?

A: Usually we quote within 24 hours after we get your inquiry.

Q: What about the lead time for mass production?

A: Honestly, it depends on the order quantity and the season you place the order.

Q: How is the packing of products?

A: Safe packing for long distance shipping.

Q: What does Full-v do?

A: Solve problems during welding!Suzhou The Full-v 3D laser intelligent weld seam tracking system has achieved full coverage matching among mainstream robot manufacturers both domestically and internationally, and has the characteristics of simplicity, reliability, and widespread use. Suzhou Full-v has served thousands of users both domestically and internationally, gaining unanimous recognition from users.

Q: What is your main market?

A: Full-v provides free teaching solutions and customized solutions for industries such as fans, steel cages, circular hole automatic plug welding, and corrugated transformers.The products are not only domestically and internationally, but also exported to multiple regions such as Europe, America, Africa, and South America, earning unanimous recognition from domestic and foreign users.

Q: Where is your factory located?

A: In Suzhou Industrial Park, Jiangsu Province,China.

Q: When did your factory established?

A: Suzhou Full-v was founded in 2019.

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Medium To Long Range Laser Welding Seam Tracking Sensor FV-600-TD

Application

System working principle

About Full-v

FAQ