Medium Range Laser Weld Tracking Sensor FV-240-WD

Medium range laser weld tracking sensor

● The medium distance series is a compact laser sensor and supporting software system designed for the characteristics of large workpieces, multiple interferences, and large grooves in MIG welding processes.

● Applied in welding positioning and real-time tracking.

● Large working distance and small volume.

● High protection level and high welding accuracy.

● WD refers to narrow field of view models

● The Optimal observation distance is about 210mm

● More suitable for short welding gun heads

The FV-240 miniaturized series weld seam tracking system is designed for the characteristics of large workpieces, multiple interferences, large grooves, and large deviations in the MIG welding process, and is equipped with a set of laser sensors and software systems.

It has the following characteristics:

1. High resolution, with a maximum resolution of 0.08mm

2. Large field of view, with a detection range of up to 100mmX130mm

3. The detection speed is high, with standard models ranging from 20Hz to 50Hz and high-speed models up to 120Hz. Can meet the high-speed welding tracking requirements of 6-8 meters/min

4. Multiple working modes such as position finding, tracking, scanning before welding, etc

5. Supporting over 40 brands of dedicated aircraft and robot systems

6. High installation height, up to 210mm installation height, reducing unnecessary interference

7. Built in air cooling system, can work stably for a long time

8. Built in wind knife system, extends the lifespan of protective glass and reduces smoke interference

9. Built in controller, the system is simple and reliable

The laser seam tracking sensor uses a laser to irradiate the surface of the weld seam to form a laser light band, which is received and imaged by a high-definition camera. By algorithmic processing, the three-dimensional features of the weld seam are transformed into structured information, including welding joint coordinates, misalignment, gaps, etc. This information is transmitted to the robot controller, providing the robot with the required trajectory and process parameters for welding, guiding the robot to weld or correct workpiece deviations in real-time, and achieving perfect welding work. Compared to other solutions, laser seam tracking has the advantages of non-contact, high accuracy, fast speed, and good adaptability.

Suzhou Full-v was founded in 2019 and has served thousands of users both domestically and internationally, gaining unanimous recognition from users. The Full-v 3D laser intelligent weld seam tracking system has achieved full coverage matching among mainstream robot manufacturers both domestically and internationally, and has the characteristics of simplicity, reliability, and widespread use. The company is committed to providing open and customized optoelectronic sensor equipment and technical services, always prioritizing product quality and user experience. With a spirit of continuous improvement as a craftsman, we provide customers with reliable and stable products.

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