The FV160 sensor is a state-of-the-art solution for welding seam tracking, providing a range of benefits for manufacturers looking to optimize their welding processes.
One of the major advantages of the FV160 sensor is its ability to track laser welding seams with unparalleled precision and speed. Compared to traditional welding seam tracking methods, laser seam tracking offers a number of significant benefits, including greater accuracy, reduced waste and improved overall welding quality.
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Contact Locating · Arc Tracking |
Point laser sensor |
Full-v laser sensor |
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principle |
Short circuit of welding wire+arc voltage change |
Point laser distance measurement |
Line structured light measurement |
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advantage |
1. Low cost, welding machine with robot options or control board 2. No interference effect |
Simple development and small size |
1. Fast line imaging speed, non-contact, and no mechanical movement 2. Strong adaptability, capable of outputting weld parameters 3. Fully embedded, without external industrial control computer |
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insufficient |
1. Slow 2. Few types of welds supported 3. Only applicable to medium thick plates 4. Additional auxiliary equipment such as a gun cleaner is required |
1. Only one base material to welding gun distance information can be obtained 2. Not applicable for process guidance |
Slightly larger volume, easy to interfere |
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locating |
Indirect measurement for drop or fillet welds not less than 10mm |
Indirect measurement through movement. Only supports drop or fillet welds |
Basically no requirements, direct measurement |
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track |
Must swing |
Unable to track |
unlimited |
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speed |
slow |
Medium speed |
high speed |
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develop |
Only suitable for small space and low cost applications without pursuing quality. |
Auxiliary use, with high cost and few applications |
main flow direction |
In addition to its advanced laser tracking capabilities, the FV160 sensor also offers a range of other advantages. These include a compact, rugged design that makes it ideal for challenging welding environments, as well as a range of advanced features and capabilities that can help streamline and optimize workflows.
Overall, the FV160 sensor is an excellent choice for any company looking to improve the quality and efficiency of their welding processes. By taking advantage of its advanced features and capabilities, businesses can achieve higher levels of precision, speed and reliability in their welding operations, and take their welding to the next level in terms of performance and overall quality.